Bi awọn kan asiwaju olupese ti Ere aluminiomu ohun elo ati kikonge CNC machining iṣẹ, Shanghai Miandi Metal Products Co., Ltd. Boya o nilo awọn paati iwuwo fẹẹrẹ pẹlu awọn geometries intricate tabi awọn ẹya agbara-giga fun awọn ile-iṣẹ ti n beere, imọ-ẹrọ wa ni yiyan alloy ati ẹrọ ṣiṣe ni idaniloju pipe ati igbẹkẹle ti ko ni ibamu.

1. Awọn ohun elo Aluminiomu bọtini fun CNC Machining

Ṣiṣe ẹrọ CNC nilo awọn ohun elo ti o ni iwọntunwọnsi machinability, iduroṣinṣin iwọn, ipari dada, ati awọn ohun-ini ẹrọ. Ni isalẹ wa jara aluminiomu ti a lo pupọ julọ ati awọn anfani alailẹgbẹ wọn:

a. 6000 Jara Aluminiomu (6061, 6063)

Iṣọkan Iṣọkan: Silikoni (Si) ati iṣuu magnẹsia (Mg) gẹgẹbi awọn eroja alloying akọkọ (fun apẹẹrẹ, 6061: 0.6% Si, 1.0% Mg).

Machinability: Ti o dara julọ idasile chirún ati awọn ipa gige kekere, apẹrẹ fun awọn iṣẹ ṣiṣe CNC ti o ga-giga.Smooth dada pari (Ra ≤ 1.6μm) achievable lai sanlalu post-processing.

Mechanical Properties: Dede Power (UTS: 260-310 MPa ni T6 temper), ti o dara ipata resistance, ati weldability.Heat-treatable (T4 / T6 tempering) fun imudara líle ati igbekale iyege.

Awọn ohun elo ti o wọpọ: Awọn biraketi afẹfẹ, awọn paati adaṣe, awọn ẹya roboti, ati awọn extrusions aluminiomu.

Idi ti Yan Wa: A nfun 6061-T6 / T651 aluminiomu awọn abọ / awọn ọpa pẹlu awọn ifarada iwọn wiwọn (± 0.01 mm), ti o ṣetan fun milling CNC giga-giga.

b. 7000 Jara Aluminiomu (7075)

Iṣọkan Iṣọkan: Zinc (Zn) bi alagbara akọkọ, pẹlu Mg ati Cu (fun apẹẹrẹ, 7075: 5.6% Zn, 2.5% Mg).

Machinability: Ti o ga líle ju 6000 jara nbeere carbide tabi PCD irinṣẹ, ṣugbọn nfun superior Ige konge fun eka shapes.Excellent resistance to abuku nigba eru machining.

Mechanical Properties: Ultra-high energy (UTS: soke si 572 MPa ni T651 temper), ṣiṣe awọn ti o lagbara ju ọpọlọpọ awọn irin nigba ti o ku lightweight.High rirẹ resistance, lominu ni fun aerospace ati ga-wahala ise awọn ohun elo.

Awọn ohun elo aṣoju: Awọn ẹya igbekalẹ ọkọ ofurufu (fun apẹẹrẹ, awọn paati apakan), chassis motorsport, ati awọn apẹrẹ pipe.

Anfani wa: Ere 7075-T651 aluminiomu ọpá / awọn awopọ pẹlu annealing ti aapọn kuro, ti o dinku oju-iwe ogun ti nfa ẹrọ.

c. 2000 Jara Aluminiomu (2024)

Iṣọkan Iṣọkan: Ejò (Cu) -orisun pẹlu Mg/Mn (fun apẹẹrẹ, 2024: 4.4% Cu, 1.5% mg).

Ṣiṣe ẹrọ: Ẹrọ ti o dara (paapaa ni awọn ipinlẹ annealed) fun titan CNC ati milling, bi o tilẹ jẹ pe awọn ibinu lile (T8) nilo ohun elo ti o lagbara.Ti o lagbara lati ṣe iyọrisi awọn ifarada ti o nipọn fun awọn ẹya-ara-aerospace-grade.

Awọn ohun-ini ẹrọ: Agbara giga (UTS: 470-485 MPa ni T351 temper) ati ailagbara ti o dara julọ.

Ohun elo aṣoju: Awọn spars apakan ọkọ ofurufu, awọn ẹya jia ibalẹ, ati awọn paati ẹrọ ṣiṣe giga.

d. 5000 Jara Aluminiomu (5052, 5083)

Iṣọkan Iṣọkan: iṣuu magnẹsia (Mg) ọlọrọ (fun apẹẹrẹ, 5052: 2.5% mg).

Machinability: Asọ ati ductile, apẹrẹ funCNC lara ati atunse laicracking.Excellent dada pari fun ohun ọṣọ tabi ipata-kókó awọn ẹya ara.

Awọn ohun-ini ẹrọ: Agbara iwọntunwọnsi pẹlu ilodisi ipata ti o yatọ (o dara fun awọn agbegbe omi okun tabi ita).Ti kii ṣe itọju ooru, ṣugbọn líle iṣẹ ṣe imudara agbara.

Ohun elo aṣoju: Awọn ọkọ oju-omi kekere, awọn ohun elo kemikali, ati awọn paati ohun ọṣọ ti ẹrọ CNC.

Ifunni wa: Awọn awo alumọni 2024-T351 ti o jẹ ifọwọsi fun awọn iṣedede aerospace (fun apẹẹrẹ, AMS 4042).

2. Awọn anfani Ṣiṣe ẹrọ CNC ti Aluminiomu Alloys

a. Awọn ohun-ini Ohun elo Iṣapeye fun Itọkasi

Iwuwo Kekere: 2.7 g/cm³ (1/3 iwuwo irin), idinku inertia fun ṣiṣe ẹrọ yiyara ati awọn ọja ipari fẹẹrẹfẹ.

Imudara Ooru: Imukuro ooru ti o ga julọ dinku wiwọ ọpa ati abuku igbona lakoko gige iyara giga.

Ihuwasi Isotropic: Awọn ohun-ini imọ-ẹrọ aṣọ ni gbogbo awọn itọnisọna, ni idaniloju awọn abajade ẹrọ ṣiṣe deede.

b. Ṣiṣe ṣiṣe ẹrọ & Ṣiṣe-iye-iye

Awọn iyara Ige giga: Aluminiomu ngbanilaaye awọn oṣuwọn ifunni to 5000 mm / min (da lori alloy), idinku awọn akoko iyipo.

Ibamu Ọpa: Ibamu pẹlu carbide, HSS, ati awọn irinṣẹ PCD, nfunni ni irọrun fun awọn iṣẹ ṣiṣe roughing ati ipari.

Chip Iṣakoso: Ductile alloys bi 6061 gbe awọn lemọlemọfún awọn eerun, nigba ti free-ẹrọ onipò (fun apẹẹrẹ, 6061 pẹlu kun Pb/Bi) ina breakable awọn eerun fun aládàáṣiṣẹ.

c. Ranse si-Processing ni irọrun

Ipari Ilẹ: Anodizing, ti a bo lulú, elekitirola, tabi fifẹ ileke lati jẹki aesthetics ati ipata resistance.

Itọju Ooru: tempering aṣa (fun apẹẹrẹ, T6) lati ṣaṣeyọri lile ibi-afẹde ati iderun aapọn lẹhin ẹrọ.

3. Shanghai Miandi's CNC Machining Solutions fun Aluminiomu

Lo awọn agbara opin-si-opin wa lati yi awọn alloy aluminiomu pada si awọn paati deede:

a. Ohun elo Ipese

Ni kikun jara ti aluminiomu alloy: 6061, 7075, 2024, 5052 ni awọn apẹrẹ, awọn ọpa, awọn tubes, ati awọn extrusions aṣa, ti o wa lati awọn ọlọ ti a fọwọsi.

Awọn aṣayan ibinu: Annealed (O), ojutu-itọju (T4), arugbo (T6), ati iyọkuro wahala (T651) lati pade awọn ibeere ẹrọ ati iṣẹ.

b. konge CNC Services

Awọn agbara ẹrọ:

3/4/5-axis CNC milling fun eka geometries (fun apẹẹrẹ, Aerospace biraketi, egbogi awọn ẹrọ).

CNC titan fun awọn ọpa, awọn ibudo, ati awọn ẹya iyipo (ifarada: ± 0.005 mm).

Swiss machining fun bulọọgi-konge irinše (opin: 0,5-20 mm).

Ilana iranlọwọ: Liluho, titẹ ni kia kia, okun, broaching, ati EDM fun awọn ẹya intricate.

c. Didara ìdánilójú

ISO 9001: 2015 Ifọwọsi: Ayẹwo lile ti kemistri ohun elo, awọn ohun-ini ẹrọ, ati deede iwọn (CMM / wiwọn opiti).

Atilẹyin DFM: Ijumọsọrọ apẹrẹ-fun ẹrọ-ọfẹ lati mu jiometirika apakan pọ si fun idiyele ati ṣiṣe.

d. Isọdi-ara & Iwọn

Iṣapẹẹrẹ ipele kekere si iṣelọpọ iwọn-giga, pẹlu iyipada iyara (awọn ọjọ 7-10 fun awọn apẹrẹ).

Ibamu ile-iṣẹ: Awọn ohun elo ti a fọwọsi si ASTM, AMS, GB, tabi awọn iṣedede ISO, pẹlu iwe itọpa fun oju-ofurufu ati awọn alabara adaṣe.

4. Kí nìdí Yan Aluminiomu fun CNC Machining?

Iwontunwonsi-Okun: Apẹrẹ fun awọn ohun elo nibiti apẹrẹ iwuwo fẹẹrẹ ṣe pataki (fun apẹẹrẹ, afẹfẹ, awọn drones).

Iye owo-doko: Awọn ohun elo kekere ati awọn idiyele ẹrọ ju titanium tabi irin, pẹlu atunlo to dara julọ.

Ominira Oniru: Awọn apẹrẹ eka, awọn odi tinrin, ati awọn ifarada wiwọ ti o ṣee ṣe pẹlu ohun elo CNC ode oni.

Kan si Shanghai Miandi Loni fun a ṣeCNC machining solusan lilo Ere aluminiomu alloys. Boya o nilo apẹrẹ ẹyọkan tabi awọn paati ti a ṣejade lọpọlọpọ, imọ-jinlẹ wa ni yiyan alloy, pipe ẹrọ, ati iṣakoso didara ṣe idaniloju pe iṣẹ akanṣe rẹ ṣaṣeyọri.

Shanghai Miandi Irin Awọn ọja Co., Ltd. - Ipese ni Gbogbo Ge.